Design and Construct – Turnkey Fixed Crushing Plant
Hopkins Brothers Quarries
Sectors: Mining and Quarrying
The Challenge
Hopkins Brothers Quarries needed a complete turnkey electrical and automation solution for their new 400 TPH crushing plant in Rockhampton, requiring seamless integration of complex systems under challenging site conditions.
The Solution
Hitech executed a comprehensive end-to-end implementation, from custom switchroom design and integrated control systems to complete electrical infrastructure and professional commissioning, all supported by meticulous project management and expert on-site execution.
The Impact
Hitech delivered a state-of-the-art facility with advanced automation that dramatically improved efficiency, reliability, and safety—ultimately earning ongoing maintenance contracts and establishing a long-term client relationship.
The Challenge
The client required a fully integrated electrical, instrumentation, and process control system for a new 400 TPH crushing and screening plant in Rockhampton
The project demanded a turnkey solution that covered the design, supply, installation, and commissioning of all electrical infrastructure while ensuring seamless integration with automation and process control. The site conditions, operational efficiency, and strict safety requirements further added to the complexity of the project.
Key Facts:
- Industry: Quarrying and Mining.
- Scope: Full electrical package covering design, installation, commissioning, and maintenance.
- Challenges Addressed: Compliance, safety, infrastructure reliability, and automation.
- Outcome: Improved efficiency, reduced downtime, and long-term maintenance partnership.
- Completion Date: 2024
The Solution
Hitech provided a comprehensive turnkey electrical package, which included:
- Automation and Process Control: Fully integrated control systems to optimise plant performance.
- Customised Switchroom: A purpose-built switchroom designed for site-specific requirements.
- Main Switchboards and Motor Control Centers: Engineered for reliability and scalability.
- Cabling, Instrumentation, and Accessories: Complete electrical infrastructure to support plant operations.
- Field Devices: Installation of sensors, transmitters, and actuators to enhance monitoring and control.
- Cable Tray, Conduits, and Fixings: Structured cabling solutions ensuring durability and compliance.
- Mobilisation and Installation: Deployment of skilled electricians and engineers for on-site execution.
- Commissioning and Handover: Rigorous testing and final integration to deliver a fully operational system.
- Earthing: Grounding systems for safety and operational integrity.
Additionally, project management activities included:
- Project Planning and Initiation
- Design and Engineering
- Procurement
- Installation
- WHSEQ (Work Health, Safety, Environment & Quality) Management
- Progress Monitoring and Reporting
- Commissioning and Handover
- Post-Project Support
The Impact
The successful execution of this project resulted in a highly efficient and reliable crushing and screening operation. The plant now benefits from a state-of-the-art automation system that enhances process control, reduces downtime, and improves overall production efficiency. The custom-built switchroom, combined with robust electrical infrastructure, ensures long-term operational reliability while maintaining the highest safety standards. Upon successful completion of the project our client engaged us as their primary maintenance contractor for statutory electrical testing and maintenance.